Two-component Test Bench
The two-component test bench is used to carry out endurance / load tests on various parts and components used in vehicles. For instance, relevant components, such as chassis and motor bearings, as well as chassis dampers and springs are tested. The goal is to continuously improve the ‘comfort properties’ of the vehicle and therefore test the named parts across a wide oscillation range. Frequencies of up to 300 Hz can be realised.
The properties of the components determined on this test bench provide valuable information about improvement potential and also allow conclusions to be made about the behaviour of the overall vehicle with the components wit respect to the driving comfort.
The part that needs to be tested is hydraulically excited horizontally and vertically in two axes. This is realised by means of a double-column portal with adjustable crosshead in a frequency-optimised model. A cylinder is attached at the top of the crosshead in the horizontally adjustable test axis.
FGB supplies the entire test bench with the mechanics, hydraulics and two-channel hydraulic connector unit, actuators, associated measuring sensors, electronic control component for all test bench axes, simulation of the active test components, and an appropriate safety enclosure.
Technical Data:
Rated force static:
± 100 kN
Rated force dynamic:
± 16 kN
Clamping height:
1100 mm
Clear width between the columns:
600 mm
Adjustment crosshead:
electrical
Clamping / release crosshead:
hydraulic
Dimensions [W x D x H]:
2300 x 1550 x 2860 mm
Test machine cylinder for excitation in the axis Z:
Rated force static (for 210 bar):
± 65 kN
Rated lift without end position damping:
100 mm (± 50 mm)
End position damping:
+/10 mm
Cylinder lift max.:
120 mm
Frequency max.:
300 Hz
Moved mass in addition to piston rod max.:
7.7 kg
Test machine cylinder for excitation in the axis X:
Rated force static (for 280 bar):
± 7 kN
Rated lift without end position damping:
30 mm (± 15 mm)
End position damping:
+/10 mm
Cylinder lift max.:
50 mm
Frequency max.:
300 Hz